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Process

From concept to creation, our process is precision-driven.Discover how Alchemy brings ideas to life.

About Plant

  • PLANT CAPACITY: 1200MT /year
  • WEIGHT RANGE: 10 kg to 1300kg Single piece wt.
  • SIZE RANGE: Upto 2 meter and 10mm minimum wall thickness.
  • LIFTING CAPACITY: Max 5 MT (Total 4 no. of cranes of Various size are used)
  • STAND BY POWER: 180 KVA Cummins DG set
Melting Furnace

Melting Capacity :

Melting - Various sizes of induction furnaces as follows -

  • 175kw panel with300kg and 150kg furnace
  • 450kw with 1500kg and 750 kg furnace
  • Laddles-50Kg, 90Kg, 150Kg, 500Kg, Spout ladle & 1500 Kg bottom pouring ladle.
  • Ladle preheater
  • Bath sample analysis of each heat is done
Simulation Software

Simulation Software :

Simulation software allows modelling of thermal heat transfer including radiation with few factors, liquid flow.

Pattern Repairing

Pattern Storage:

Appropriate Racks are available to store more than 5000 patterns precisely and also increasing the nos. day by day. In-house facility of the repair, rectify and match plating the patterns.

Moulding Process

Moulding :

  • Core "oven set for core heating
  • 10 MT/hr continuous sand mixer having no-bake moulding
  • 300 kg, 150 kg, 90 kg batch mixer available for core making.
Knockout Machine

Knockout :

  • 6 MTs/Hr vibro-knockout machine having mechanical reclamation plant
Heat treatment

Heat Treatment :

  • 500 Kgs gas fired Boqqie hearth
    furnace
  • 1500 kgs electric heat treatment furnace with rapid auto quenching manipulator
  • Heat treatment furnace calibrated as per API6D/6A
  • Water quenching facility with mechanical agitation
Heat treatment

Fettling Treatment :

  • Shot blasting Machine 1.5 ton and 500kg lifting capacity.
  • Different sizes of swing frames & hand grinders
  • Arc cutting Machine
  • Qualifies Welders
  • Picking & Passivation for Stainless Steel Casting
  • WPS and PQR done in different alloys under witness by TPI agenesis
  • Arc Gouging Machine
  • Electronic welding Machine
Heat treatment

Machining :

At Alchemy Precision Cast, we ensure that all machining operations meet the highest standards of quality and precision, critical for delivering finished components ready for end-use applications. From outsourced, from approved suppliers only.